Rear Caliper Overhaul

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Rear Caliper Overhaul

Postby clee » Tue Jul 03, 2007 6:32 pm

Brakes International are not able to supply rear calipers at the mo .This may be the shape of things to come .They do however stock a rebuild kit and pistons ,these arrived nextday and are the correct units :shock:
You strip the units down as per the manual but you also need to remove and reinstall the handbrake workings from the back of the old piston as the new ones come as blanks .
I've cleaned up the bodys and just waiting on some paint before reassembling
Total cost to do both calipers £95.91 .



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Postby Alpineandy » Wed Jul 04, 2007 12:56 pm

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What colour are you going for?
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Postby clee » Wed Jul 04, 2007 3:10 pm

Yellow :!:

Nah................ am I F###

BLACK :!:
Behind DG White Azev Cs 8)
With a new Leerox disk design

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Postby David Gentleman » Wed Jul 04, 2007 5:15 pm

Don't tell me your going for white wheels, GOD FORBID! :lol:
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Postby LiamMcShane » Thu Jul 05, 2007 10:42 am

Just got mine done, courtesy of Richard. Sent off and returned like new for £185 ish inc p&p. I don't have time, but I have enough money!! :lol:
'88 GTA V6 Turbo

http://www.perfect-display.com.cn
Perfect Display Technology Company Ltd, Shenzhen
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Postby clee » Thu Jul 05, 2007 5:55 pm

LiamMcShane wrote:Just got mine done, courtesy of Richard. Sent off and returned like new for £185 ish inc p&p. I don't have time, but I have enough money!! :lol:



Send me some then :wink:
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Postby LiamMcShane » Fri Jul 06, 2007 12:29 pm

It's coming, It's coming!!!!! :lol:
'88 GTA V6 Turbo

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Postby simonsays74 » Fri Jul 06, 2007 5:24 pm

easy lads, you will get spanked monkey all excited :lol:
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Postby clee » Wed Jul 11, 2007 7:40 am

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Postby mettersl » Sun Mar 15, 2009 8:54 pm

Lee,
I have just had my troublesome 610 caliper apart (slightly bigger versions of the GTA ones) . Of course the usual stuck nuts, but I thought I was doing well until I got the new pistons out of the box and found out they were empty.
Ever one for a challenge, I then removed the circlip on the old one, then spent 10 minutes searching for all the bits on the garage floor (actually found under the spare in the 610) and then worked out how to get it back together.
Happy I could do this correctly, I took all the parts out again, only to find that there is an odd assembly- looks pushed in, under the ratchets and spring washers, surrponding the ratchet spring.
This seems to be a reducing sleeve,, with an o ring at the top and has some small cut outs at the top (4 of them) - seemingly for some kind of tool.
When you did your GTA calipers, did you find something similar inside the pistons, and if so how did you transfer them to the new pistons without damage??

Sorry this post not about more BHP, just now more stopping seems like a nice idea to me!!
Many thanks
Lee
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Postby clee » Mon Mar 16, 2009 8:53 am

The pistons on the GTA come empty and you have to swap the bits over from the old units .You have a big retaining clip and plate ,under that a ball race .This is what it all looks like..
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The only special tool I have is to compress the washers to get the cam back in .The big spring clip inside the piston takes some effort to get out and back in
:evil:
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Postby stephendell » Mon Mar 16, 2009 11:36 am

Mr Sage advises to make sure you shim correctly on re-assembly to give minimum play in the self adjuster mechanism. Does it look like there is any scope for adjustment?

By the way the main body is aluminium and looks very nice (and original) vapour bead blasted. Mr Sage had 5 or 6 done that way when I visited at the weekend.

I had my A610 top cover done the same way and can confirm that the special 'peened' bare finish doesn't corrode.
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Postby clee » Mon Mar 16, 2009 12:27 pm

It''ll grab the dirt like the proverbial 'shot to a blanket '
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Postby stephendell » Mon Mar 16, 2009 12:57 pm

That's what I would have thought, but it's like a micro polish and stays really nice especially with a little WD. Probably not the best thing to be spraying around near your brakes though :wink:
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